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Cutting Wastage Calculator

Lay, end-loss and cutting wastage reconciliation.

  • Runs locally
  • PDF report
  • Mobile ready
Lay
plies
optional
pcs

Live result

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Quick answer

What is end loss in cutting?

The extra fabric at each end of a ply beyond the marker length, needed to secure and align the ply.

Fabric in markers = Lay length × Plies

How it works

Cutting Wastage Calculator

Reconcile a lay: compare fabric issued to cutting with what went into markers, end loss and remnants.

Anything issued that is not inside the marker — end loss, splices and remnants — is cutting wastage.

Formula

The formula, in full

Fabric in markers
Lay length × Plies
End loss
End loss per ply × Plies
Cutting wastage %
(Issued − Fabric in markers) ÷ Issued × 100
Actual consumption
Issued ÷ Garments cut

Example

120-ply lay

  1. 01Markers = 1,152 m
  2. 02End loss = 4.8 m
  3. 03Wastage = 48 ÷ 1,200 = 4.00%

Use “Load Example” above to run this example in the calculator.

Industry tip

Industry tip

“Keep end loss under 2–3 cm per ply with proper spreading tables and ply-end cutters.”

Assumptions

What this calculator assumes

  • Remnants are counted as wastage unless re-used.

FAQ

Frequently asked questions

What is end loss in cutting?

The extra fabric at each end of a ply beyond the marker length, needed to secure and align the ply.

Formula and worked example checked by the TextileSuite team on 17 October 2026. Results are planning estimates — confirm critical numbers against your own samples and lab reports.

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