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Yarn Consumption Calculator

Yarn required for an order including knitting and process loss.

  • Runs locally
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pcs
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Quick answer

How do I calculate yarn requirement for knit fabric?

Yarn = finished fabric ÷ (1 − dyeing loss) ÷ (1 − knitting loss).

Finished fabric = Qty × Weight × (1 + Cutting%)

How it works

Yarn Consumption Calculator

Work backwards from finished garments to the yarn you need to buy — through cutting, dyeing and knitting losses.

Process and knitting losses are a share of the input, so each stage is divided by (1 − loss) rather than multiplied by (1 + loss).

Formula

The formula, in full

Finished fabric
Qty × Weight × (1 + Cutting%)
Greige fabric
Finished ÷ (1 − Process loss%)
Yarn
Greige ÷ (1 − Knitting loss%)

Example

T-shirt order

  1. 01Finished = 20,000 × 0.21 × 1.08 = 4,536 kg
  2. 02Greige = 5,040 kg
  3. 03Yarn = 5,142.9 kg

Use “Load Example” above to run this example in the calculator.

Industry tip

Industry tip

“Dyeing loss for dark shades and reactive dyes on cotton often runs 8–12%; light shades 5–7%.”

Assumptions

What this calculator assumes

  • Losses are percentages of the input to each stage.

FAQ

Frequently asked questions

How do I calculate yarn requirement for knit fabric?

Yarn = finished fabric ÷ (1 − dyeing loss) ÷ (1 − knitting loss).

Formula and worked example checked by the TextileSuite team on 17 October 2026. Results are planning estimates — confirm critical numbers against your own samples and lab reports.

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